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Process Safety Management: Highly Hazardous Chemicals

Process Safety Management: Highly Hazardous Chemicals

Course Overview

Process Safety Management: Highly Hazardous Chemicals is a 30-minute awareness course on OSHA 29 CFR 1910.119. It covers the PSM framework, process hazard analysis, chemical health effects, the hierarchy of controls and emergency planning.

  • Learn what process safety management sets out to prevent, and the six pillars an effective program rests on.
  • Recognise the acute and chronic ways hazardous chemicals harm people, and the chemicals most often involved.
  • Apply the hierarchy of controls, then build the emergency response plan that 29 CFR 1910.119(n) requires.
  • 30 minutes, self-paced
  • Instant certificate
  • Mobile friendly
$24.95

Per seat. One-time payment, no subscription.

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30-day satisfaction guarantee. No hidden fees.

Everything You Need to Know
About This Course

The course runs two modules, each with its own quiz. A final knowledge assessment follows Module 2.

  • What Process Safety Management Is For
  • The Six Pillars of a PSM Framework
  • Process Hazard Analysis and Why It Comes First
  • PHA Methods: What-If, Checklist, HAZOP, Fault Tree and FMEA
  • Building a Multidisciplinary PHA Team
  • Documenting Findings and Following Up
  • What Makes a Chemical Hazardous
  • GHS Classification, Labels and Safety Data Sheets
  • Acute Effects of Chemical Exposure
  • Chronic, Neurological and Reproductive Effects
  • Sensitization, Allergic Reactions and Systemic Toxicity
  • Common Hazardous Chemicals and What They Do
  • The Hierarchy of Controls, Top to Bottom
  • Selecting, Fitting and Maintaining PPE
  • Emergency Planning: Hazard Identification and Risk Assessment
  • Emergency Response Plans, Roles and Drills
  • First Responders, Safety Personnel and External Agencies
  • Federal, State and Local Requirements, and PSM Program Elements

OSHA StandardOSHA 29 CFR 1910.119
Course Duration30 minutes
Format100% online, fully narrated with photos and interactivity
Passing Score70% on final exam
CertificatePersonalized certificate, printable immediately upon passing
LanguagesEnglish
Device CompatibilityDesktop, tablet, and smartphone
ProgressProgress saved automatically, stop and restart without losing your place
Instructor SupportAccess professional instructors for guidance and answers to your course-related questions.
AcceptedOur courses meet federal standards, but state requirements may vary. Please verify before purchase.

This course suits anyone working at or around a process that handles highly hazardous chemicals in quantity.

  • Industrial facility workers and operators handling or working near hazardous chemicals
  • Safety managers and supervisors responsible for process safety compliance
  • Plant managers and facility directors overseeing chemical operations
  • Engineers and technicians designing or maintaining chemical processes
  • Emergency response coordinators and first responders
  • Workers in petrochemical, chemical manufacturing, and refining industries
  • Compliance officers ensuring OSHA PSM standard adherence
  • New employees in facilities with highly hazardous chemicals

PSM applies where threshold quantities of highly hazardous chemicals sit inside a process.

  • Petrochemical and oil refining facilities
  • Chemical manufacturing plants
  • Pharmaceutical manufacturing
  • Water treatment and wastewater facilities
  • Mining and mineral processing operations
  • Paper and pulp manufacturing
  • Food processing and agricultural chemical facilities
  • Metal fabrication with hazardous materials
  • Paint and coating manufacturing
  • Electronics and semiconductor manufacturing

PSM Awareness or Hands-On Chemical Response Training?

This course explains the system that keeps a release from happening. The response courses train the people who go in once one has.

  • Process Safety Management: Highly Hazardous Chemicals. The page you are on. The PSM framework, hazard analysis, health effects, controls and emergency planning.
  • HAZWOPER 40 Hour. The full course for workers who handle hazardous substances or respond to uncontrolled releases. View the HAZWOPER 40 Hour
  • OSHA Emergency Action Plans. The plan for getting everyone out, built on 29 CFR 1910.38. View the OSHA Emergency Action Plans

Everyone on a covered process needs the awareness. Only the response team needs the operations-level training.

 

Which Processes Does OSHA's PSM Standard Cover?

PSM is not a general chemical rule. It switches on at quantity, and the course is aimed at the people working inside those processes.

  • Threshold quantities. The standard applies to processes involving a chemical at or above the threshold quantity listed in Appendix A of 29 CFR 1910.119.
  • Ten thousand pounds of flammables. It also applies to a process involving a Category 1 flammable gas or a flammable liquid with a flashpoint below 100 degrees Fahrenheit, in a quantity of 10,000 pounds or more (1910.119(a)(1)(ii)).
  • Not everywhere. Retail facilities, oil and gas well drilling and servicing, and normally unoccupied remote facilities are excluded (1910.119(a)(2)).
  • Fourteen elements. Where it applies, the employer owes 14 elements, from employee participation in 1910.119(c) through to trade secrets in 1910.119(p).

This course is awareness level. It builds the vocabulary and the reasoning behind those elements rather than auditing a program against them.

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Frequently Asked Questions

Everything you need to know about the Process Safety Management: Highly Hazardous Chemicals.

Yes. Upon passing the final exam with a score of 70% or higher, you can immediately print a certificate of completion. This certificate serves as proof of training for your employer.

Yes. The course is accessible on desktop computers, laptops, tablets, and smartphones. Progress saves automatically on the same device, so you can stop and resume where you left off.

There is no federally mandated expiration date for this training certificate. However, health and safety plans should be reviewed and updated annually, and whenever workplace conditions, hazards, or regulations change. Refresher training is recommended to stay current with evolving OSHA standards and best practices for safety program management.

You must score at least 70% on the final exam to pass and receive your certificate of completion. The course includes knowledge-check quizzes that do not count toward your final grade but help prepare you for the exam. If you do not pass on your first attempt, you can retake the exam.

Process Safety Management is a disciplined framework designed to prevent the release of substances that could cause major hazards to workers, the environment, and the surrounding community. This training provides an overview of PSM topics to educate workers on how to identify risks and limit dangers associated with highly hazardous chemicals in accordance with OSHA 29 CFR 1910.119.

 OSHA 29 CFR 1910.119 applies to employers whose employees work with, process, or store highly hazardous chemicals. While training is not federally mandated for all workers, employers in covered industries must ensure workers understand PSM principles and their role in the process safety program.

The course requires a minimum of 30 minutes of instruction time. Because it is self-paced, most workers complete it in one session. You have 6 months from enrollment to finish all course materials. Progress saves automatically, so you can pause and resume at any time.

The course covers: overview of PSM requirements, importance of PSM in preventing catastrophic incidents, key components of a PSM program, safe working practices for managing hazardous chemicals, OSHA 1910.119 PSM standards, purpose and application scope of PSM, PSM methodologies, and implementation of risk management strategies.

 Yes. eTraining's Process Safety Management course is built in compliance with OSHA 29 CFR 1910.119 standards. Upon passing with a score of 70% or higher, you receive a personalized certificate of completion that verifies your training in PSM standards.

If you do not pass with 70% or higher on your first attempt, you have 2 additional attempts to pass the final exam. You can review the course material between attempts to strengthen your understanding.

Information regarding Spanish language availability can be obtained by contacting eTraining directly at info@etraintoday.com or through the eTraining website.

Better Training. Better Outcomes.

Fifteen years, 200,000+ professionals certified, and a completion rate roughly double the industry average.

OSHA citation printed on every certificate

Your employer and site safety officer can verify compliance at a glance, with no phone calls and no lookups.

No setup. No LMS. Training in minutes.

Pay once, get instant access. No account setup, no downloads, no IT involvement. Works in any browser.

Built for field workers, not classrooms

Grounded in real jobsite operations. Scenarios reflect the work your crew actually does.

Trusted by safety managers & contractors

Used by EHS managers, general contractors and federal site supervisors to keep crews certified on time.

200,000+
Professionals certified
87%
Completion rate (industry avg <45%)
10M+
Hours of training delivered
15
Years in business

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